英语翻译模具放电加工自动化解决方案研究摘 要模具放电加工是模具制造的制程之一,加工原理是利用电能转换成工件热能,使工件急速融熔的一种热性加工方法,它所使用的工具就是电极,电

英语翻译模具放电加工自动化解决方案研究摘 要模具放电加工是模具制造的制程之一,加工原理是利用电能转换成工件热能,使工件急速融熔的一种热性加工方法,它所使用的工具就是电极,电
英语翻译
模具放电加工自动化解决方案研究
摘 要
模具放电加工是模具制造的制程之一,加工原理是利用电能转换成工件热能,使工件急速融熔的一种热性加工方法,它所使用的工具就是电极,电极的形状与模具型腔形状相同,并越来越多的使用CNC加工的3D成型电极,材质通常使用红铜、黄铜、石墨、铜钨合金和银钨合金等,虽然近几年放电加工已普及NC设备,但其运作始终属于2D原理,其中的G代码程序需要工作人员根据具体情况进行人工设置或人工编写,并且实际应用过程中还需要反复寻找基准的操作,要想使模具放电加工系统化、自动化,必须利用科技手段额外加以辅助,解决技术瓶颈.
本文介绍了一种新的模具放电加工自动化解决方案.首先对工具电极的设计过程进行改善,利用PRO/E设计3D电极模型,通过对PRO/E二次开发,使设计过程自动化,并将对应电极的有用参数在设计时就写入数据库中,以供电极的制作和放电加工时直接调用；然后研究放电加工设备,发掘日本Sodick放电机高级功能,编写G代码标准模块,将参数信息预留,等待外部输入；最后开发一套应用程序,实现电极发包、电极检测、仓储物流信息化,并针对放电机型开发数据接口,自动产生G代码所需要的参数列队,实现放电加工自动化.
关键词：模具；放电加工；自动化；电极；PRO/E二次开发

英语翻译模具放电加工自动化解决方案研究摘 要模具放电加工是模具制造的制程之一,加工原理是利用电能转换成工件热能,使工件急速融熔的一种热性加工方法,它所使用的工具就是电极,电
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Mold of automation solutions for EDM
Abstract
Mold EDM process is one of mold manufacturing, processing is the use of electrical energy into heat the workpiece, the workpiece Jisu a hot melt processing methods, the tools it uses is the electrode, the electrode shape and mold cavity shape the same, and the increased use of CNC machining of 3D forming electrode materials commonly used copper, brass, graphite, copper tungsten and silver tungsten alloys and other alloys, although in recent years has been popular NC EDM equipment, but its operation always belongs to 2D theory, G-code program in which staff members need to manually set according to the specific circumstances or manual preparation and the actual application process also requires repeated operations to find the benchmark, in order to make the mold EDM systematic, automated, you must use technology be supplemented by additional means, to solve technical bottlenecks.
This paper introduces a new mold EDM automation solutions. First, the tool electrode to improve the design process, using PRO / E 3D electrode design model, through the PRO / E secondary development, the design process automation, and the corresponding electrode in the design of a useful parameter to write the database to Power production and discharge of a very direct call processing; and then study the discharge processing equipment, to explore advanced features of the Japanese Sodick discharge machine, writing G code standard module, the parameter information set aside, waiting for external input; the final set of application development, implementation Employer electrode, the electrode testing, warehousing and logistics information technology, and development of data models for the discharge port, automatically generate the required code parameters G line-up, to achieve discharge machining automation.
Keywords: Die; discharge machining; automation; electrode; PRO / E secondary development